Emulsion Coolant Filtration


Schneider Model 100 Filter
COMPONENT DESCRIPTION
Filter media (filter paper), stored on the paper roll rack (1), is fed off the rolls, through each filter plate in the filter stack (2) and through the paper extractor (3). The filter plates are stacked vertically and connected in parallel by flexible hoses. The plates are opened, closed and kept in compression by a hydraulic cylinder (4). The flow of coolant through the filter is kept constant by automatic valving (5) and manifold and header design (6). The filter control panel (7) contains the programmable logic controller (PLC) and control circuitry for filter operation.

FILTER OPERATION
Unfiltered coolant is pumped into the inlet header (6), through the flexible hoses and into each filter plate in the filter stack. On the opposite side of the filter, filtered coolant flows from each plate, through flexible hoses to the outlet header and then to the filtered coolant storage tank.

INDEXING (Clean Cycle)
As the filter receives and retains debris, the pressure at the inlet will increase. When this differential pressure reaches 30 psi the filter requires indexing to remove the retained debris and spent filter paper. This operation is initiated at the filter control panel. The following steps are automatically controlled by the PLC:

FILTER AREA/FLOW RATES/FILTER MEDIA
The Schneider filter can be configured with any number of filter plates up to a total of 80 plates - for a maximum filtration area, each filter, of 870 ft.² (80.9m²).

Typically, coolant emulsions are filtered at a flux rate of 1.5 - 5.0 gpm/ft.² (60- 200 l/min/m²), depending on the type of emulsion used, the debris type and the filtrate quality required.

A complete range of specialized filter media is stocked by the J.R. Schneider Co.


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